ENGINEERING CAPABILITIES

HOW WE
ENGINEER

Vertically integrated design, testing, and manufacturing. From initial concept through certified production — every stage under our control.

DESIGN PROCESS
01

SPECIFICATION

We begin with your environmental parameters — temperature extremes, explosive atmosphere classification, vibration profiles, ingress requirements. Every project starts with data.

02

OPTICAL & THERMAL DESIGN

Custom lens configurations, heat-sink geometries, and driver topologies are engineered using proprietary simulation software. We validate light distribution before a single prototype is built.

03

PROTOTYPE & TEST

Full photometric, thermal cycling, vibration, and IP ingress testing on every prototype. ATEX products undergo explosive atmosphere testing at accredited third-party laboratories.

04

CERTIFICATION

We manage the entire certification process — ATEX, IECEx, EN45545, UL/CSA — working directly with notified bodies to achieve the ratings your application demands.

05

PRODUCTION

ISO 9001 certified manufacturing with full traceability from LED bin to finished assembly. Every unit undergoes 100% electrical and photometric testing before dispatch.

TESTING LABORATORY

VALIDATION
MATRIX

Our in-house testing laboratory and network of accredited third-party facilities ensure every product meets or exceeds its stated performance metrics.

Photometric Testing
Integrating sphere & goniophotometer to CIE standards
Thermal Cycling
-40°C to +85°C, 1000 cycles minimum
Vibration & Shock
EN61373 Cat 1, MIL-STD-810G
IP Ingress Testing
IP68 — 10m submersion, 1000+ hours
Salt Spray
ISO 9227, 1000hrs continuous
UV Ageing
ISO 4892-3, 2000hrs xenon arc
Explosive Atmosphere
ATEX/IECEx ignition source testing
Fire Testing
EN45545-2 R1 smoke density & toxicity
EMC Testing
EN55015, EN61547, EN50121-3-2
Life Testing
LM-80 / TM-21 LED lumen maintenance
Colour Stability
SDCM < 3 MacAdam ellipses over life
Electrical Safety
Hipot, insulation resistance, earth continuity
LED PCB engineering detail
PRECISION MANUFACTURING
100% TESTED BEFORE DISPATCH

Ready to specify your project?

Use our project configurator or speak directly with our engineering team.

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